Df-OS
Digital Factory Operating System
Df-OS is an AI-native platform that digitalizes shopfloor operations, connects systems, and builds structured factory metadata & memory without disrupting existing operations.
Visual Product Walkthrough
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One Operating Layer for the AI-Native Factory
Df-OS connects daily factory execution into one intelligent operating layer — helping manufacturers digitize workflows, connect systems, automate actions, create factory metadata & memory, and prepare operations for Vish AI-led decision intelligence.
Explore Platform Pillars
Adaptable Operating Layer
StructureZero Rip-and-Replace
Adapts to your unique shopfloor workflows without disrupting your existing ERP, MES, or legacy SCADA databases.
Unified Process Context
Frontline + Telemetry
Unifies operator checksheets, live machine telemetry, material lots, and active methods in a single running record.
Event-Driven Automation
Action & Escalation
Triggers instant alerts, CAPA escalation checklists, and cross-system notifications on critical shopfloor deviations.
AI-Native Metadata & Memory
Vish AI Foundation
Converts everyday factory execution into a continuous timeline of structured events prepared for AI-led insights.
Data Interoperability Flow
& ERP/MES
Data Stream
// Df-OS Normalization Output
const dfOsContext = {
source: "Shopfloor_Checksheet_SOP4",
systemRef: "SAP_ERP_Lot_1042B",
status: "RESOLVED"
};
“Every factory operates differently. Df-OS adapts to each factory’s unique way of working while connecting people, machines, materials, methods, systems, and decisions into a structured, AI-native operating record.”
One Operating Layer for Factory Operations
Digitize Factory Workflows
Turn logbooks, checklists, inspections, audits, approvals, and reviews into connected digital workflows.
Df-OS helps manufacturers replace paper, Excel, WhatsApp follow-ups, and fragmented manual processes with configurable digital workflows built for real shopfloor and factory-management operations.
Connect People, Machines & Systems
Bring factory teams, machines, ERP, MES, QMS, PLC, SCADA, IoT, and enterprise systems into one operating view.
Df-OS works with existing systems and shopfloor realities instead of forcing rip-and-replace transformation. It can connect machine data, software systems, frontline execution, and leadership views into a unified operating layer.
Automate Actions & Escalations
Trigger tasks, alerts, notifications, deviations, RCA, CAPA, and escalations based on factory events.
Df-OS enables role-based, rule-based, and event-driven workflows so the right issue reaches the right owner at the right time. This helps improve accountability, response time, and operational discipline.
Create Factory Metadata & Memory
Capture what happened, who acted, why it happened, what changed, and how similar issues were handled before.
Df-OS structures daily factory activity into a live operating record. This factory metadata & memory becomes the foundation for traceability, audit readiness, pattern recognition, continuous improvement, and AI-native decision-making.
Power Vish AI Intelligence
Turn factory metadata & memory into answers, explanations, risk signals, priorities, playbooks, and recommended actions.
Df-OS makes the factory AI-native by creating structured operating context. Vish AI uses this context to help manufacturing teams ask questions, understand deviations, detect recurring patterns, and act faster.
Scale Without Disruption
Start with priority processes and scale across departments, lines, plants, suppliers, and leadership reviews.
Df-OS adapts to every factory’s unique process logic, roles, approvals, machines, compliance needs, and maturity level. It helps manufacturers transform without disrupting production continuity.
What is Df-OS?
Df-OS is an AI-native Digital Factory Operating System that helps manufacturers digitize, connect, automate, and optimize factory operations across people, machines, materials, methods, workflows, systems, and decisions. It creates a unified operating layer and structured factory metadata & memory that can power Vish AI-led decision intelligence.
Q:How does Df-OS create 'Factory Metadata & Memory'?
Df-OS turns daily shopfloor execution (checklists, shift handovers, QA deviations, asset breakdowns) into structured, traceable digital variables. By linking the variables of Man, Machine, Material, and Method into a unified database, Df-OS creates a continuous, context-rich timeline called 'Factory Metadata & Memory' that is fully prepared for AI decision analysis.
Because Factories Cannot Become Intelligent Until They Can Remember
Every inspection, deviation, breakdown, approval, escalation, quality check, safety observation, maintenance action, production event, audit finding, and improvement action carries operational knowledge. But in most factories, this knowledge is scattered across registers, spreadsheets, individual memory, disconnected dashboards, and messaging groups.
Df-OS turns daily factory execution into structured factory metadata & memory. It captures what happened, where it happened, why it happened, who acted, what action was taken, what was delayed, what was escalated, and how similar situations were handled before. This creates a live operating record of the factory — the foundation for real-time control today and AI-native manufacturing tomorrow.
Real-Time Operations View
Platform Capabilities
Explore the core modular capabilities engineered to structure operations and automate workflows.
Process Workflow Automation
Digitize and automate workflows across departments, approvals, checklists, tasks, deviations, inspections, audits, handovers, RCA, CAPA, and operational reviews.
Real-Time Dashboards & Reports
Track factory health through live dashboards, KPI reports, exception views, department-level analytics, and leadership-ready control-tower visibility.
Notifications & Alerts
Trigger alerts for missed checks, abnormal readings, overdue actions, downtime events, deviation risks, compliance gaps, maintenance issues, and safety observations.
Deviation Workflow
Capture deviations, classify severity, assign ownership, initiate RCA/CAPA, monitor closure timelines, and maintain a complete digital trail for audits and reviews.
Escalation Matrix
Create role-based and rule-based escalation paths so the right issue reaches the right person at the right time based on severity, timeline, department, and ownership.
Integration with Manufacturing Systems
Connect Df-OS with ERP, MES, QMS, PLC, SCADA, IoT platforms, machines, sensors, cameras, and other manufacturing software to create a unified operating layer.
Offline Mode
Enable shopfloor teams to continue capturing data and completing workflows even in low-connectivity areas, with sync support when connectivity is restored.
Mobile & Web Applications
Support operators, supervisors, plant teams, leadership users, and corporate teams through user-friendly Android, iOS, and web applications.
Get Started In 4 Simple Steps
From securely logging in to launching your customized application on the shop floor in minutes.
Login
Securely access your personalized factory environment.
Pick Your Use Case
Choose from pre-built modules tailored for your specific shop floor needs.
Create The Workflow
Design intelligent workflows with drag-and-drop simplicity - no coding required.
Ready To Use App
Track and analyse the real time reports and dashboard.
Built for 400+ Manufacturing Processes
Df-OS comes with a deep manufacturing process library designed to support operational transformation across industries and functions. The platform supports 400+ manufacturing processes and includes 100+ ready-to-use process modules that can be configured based on each factory’s operating reality.
Df-OS gives manufacturers a faster starting point with ready modules, while allowing every workflow to be adapted to plant-specific rules, roles, approvals, reporting needs, and operating logic.
Why Df-OS is Different
Unlike static point solutions, Df-OS acts as a dynamic connected layer built for actual factory conditions.
Digital Factory Operating System, Not a Point Solution
Df-OS is not limited to one module, one department, or one dashboard. It creates a unified operating layer across the factory.
AI-Native by Design
Df-OS structures factory operations into connected, contextual, and traceable data — creating the foundation for AI-led insights, explanations, and actions.
Built for Every Factory’s Unique Way of Working
No two factories operate the same way. Df-OS adapts to each factory’s process logic instead of forcing the factory to adapt to rigid software.
Works with Existing Systems
Df-OS integrates with existing manufacturing software, enterprise platforms, shopfloor systems, machines, and manual processes.
Built for Shopfloor Adoption
Df-OS is mobile-first, user-friendly, offline-capable, and designed for frontline teams as much as for plant and corporate leadership.
Scales Across Plants and Processes
Df-OS helps manufacturers start with priority processes and scale toward a connected factory-wide operating system.
Df-OS + Vish AI | From Digital Operations to Factory Intelligence
Df-OS creates the operating record of the factory. Vish AI uses this structured factory metadata & memory to help teams ask questions, understand deviations, identify patterns, prioritize actions, and make decisions in operational context.
Df-OS makes the factory AI-native. Vish AI makes it AI-intelligent.
Quality Control Dashboard
Track inspections, deviations, and CAPA actions across all production lines with real-time quality analytics.
What Manufacturers Can Achieve
Ready to Make Your Factory AI-Native?
Df-OS helps manufacturers turn fragmented operations into connected factory intelligence — without disrupting existing systems.
Book a Demo