AI-Native Manufacturing Stack

One Unified Platform for
AI-Native Manufacturing

Unilever logo
PepsiCo logo
Dabur logo
ITC logo
Marico logo
Mondelēz logo
Hero logo
Suzuki logo
Bajaj logo
Unilever logo
PepsiCo logo
Dabur logo
ITC logo
Marico logo
Mondelēz logo
Hero logo
Suzuki logo
Bajaj logo
Unilever logo
PepsiCo logo
Dabur logo
ITC logo
Marico logo
Mondelēz logo
Hero logo
Suzuki logo
Bajaj logo
CEAT logo
Lumax logo
JBM logo
Amber logo
Kohler logo
TVS Motors logo
Danone logo
Spark Minda logo
Badshah Masala logo
CEAT logo
Lumax logo
JBM logo
Amber logo
Kohler logo
TVS Motors logo
Danone logo
Spark Minda logo
Badshah Masala logo
CEAT logo
Lumax logo
JBM logo
Amber logo
Kohler logo
TVS Motors logo
Danone logo
Spark Minda logo
Badshah Masala logo
Synchronized Layers

Three Layers. One Connected Factory.

Synchronize your machines, digitize your processes, and automate your decisions.

Vish AI

Manufacturing Intelligence Layer

The AI layer that turns factory metadata & memory into answers, priorities, explanations, and actions. Allows teams to query shifts, investigate deviations, and deploy digital SMEs.

Df-OS

Digital Factory Operating System

The core platform database. Digitizes checklists, audits, handovers, safety logs, and PM routines. Structures execution variables into a clean record to power the factory metadata & memory.

X-Konnect

Industrial IoT Connectivity Layer

The machine connectivity middleware. Uses the Hectos Edge Gateway to capture parameters, PLC outputs, alarms, downtime signals, and energy meters directly from machines into Df-OS.

X-Konnect connects the machines. Df-OS structures the factory. Vish AI turns factory data into decisions.

Rather than deploying isolated software point solutions that trap operational data in department silos, Df-OS layers over your entire factory. It structures human workflows, machine IoT signals, and material batches into a single database schema.

“By establishing this structured operating layer, manufacturers achieve live operational visibility while automatically assembling the high-quality context required to run AI decision models.”

Df-OS Category Strategy
4M INTELLIGENCE LAYER

Where Man, Machine, Material and Method Become Factory Memory

Df-OS connects the four operating pillars of manufacturing into one live digital thread — capturing who acted, which machine ran, what material moved, which method was followed, and how every decision shaped factory performance.

MAN

People, Roles & Execution

Capture operator actions, ownership, approvals, skills, shift handovers, safety observations, and task accountability.

Live Signals

Operator actions
Shift handovers
Skill matrix
Task ownership

Factory Memory Output

Who acted, when they acted, what was delayed, and what action was taken.

MACHINE

Machines, Signals & Reliability

MATERIAL

Batches, Inventory & Traceability

METHOD

Processes, Standards & Compliance

AI-Readable Operational Context

Q:What is 4M intelligence in Df-OS?

4M intelligence in Df-OS means connecting Man, Machine, Material, and Method into one structured factory operating record. This helps manufacturers understand execution, traceability, deviations, performance, and decisions in real time while creating factory memory for Vish AI-led intelligence.

Real-Time VisibilityTraceabilityWorkflow AutomationFactory MemoryVish AI ReadyOperatorsSkillsApprovalsShift HandoversPLC / SCADADowntimeAlarmsEnergyBatchesInventorySupplier QualityDispatchSOPsChecklistsRCA / CAPAAuditsMANMACHINEMATERIALMETHODDf-OSFactory Memory Core

When the 4Ms are connected, every shift, machine, batch, workflow, and decision becomes part of the factory’s operating memory.

Explore Factory Memory
AI-Readable Operational Context

Q:Why is factory metadata & memory essential for AI-native manufacturing?

AI cannot reason over scattered paper logs, isolated email strings, or disconnected sensor signals. Factory metadata & memory is the structured historical record of your factory's execution—capturing the exact context of what deviation happened, who resolved it, which PM checklist was active, and what parameters shifted. Df-OS automatically builds this memory, providing the baseline context for AI decision-support.

Factory Metadata & Memory

Because Factories Cannot Become Intelligent Until They Can Remember

Every factory has memory. It exists in logbooks, operator experience, inspection records, deviation notes, maintenance actions, batch records, audit findings, quality checks, safety observations, escalation histories, and leadership reviews. But when this memory is scattered, the factory cannot learn from itself. Df-OS turns daily factory activity into structured factory metadata & memory.

Df-OS turns daily factory activity into structured factory metadata & memory. It captures what happened, where it happened, why it happened, who acted, what was delayed, what was escalated, what action was taken, and how similar situations were handled before.

Better root-cause visibility
Faster deviation understanding
Stronger audit readiness
Traceable decisions and approvals
Reusable RCA and CAPA history
Pattern recognition across recurring issues
AI-native operational context for Vish AI
https://app.df-os.com/control-tower
Df-OS Factory Control Tower - Live Operations Dashboard
VISH - FACTORY INTELLIGENCE LIVE SANDBOXVISH AI LIVE SANDBOX

Ask the Factory. Trace the Answer.

Experience how our AI platform Vish reasons across Df-OS factory metadata & memory and the 4M knowledge graph — connecting production, maintenance, quality, supply chain, safety, energy, and utility signals to explain anomalies and recommend next actions.

Deploy AI-Native Operations

Run Custom 3D Knowledge Graphs

Connect telemetry streams, historians, and SOP checklists to structure unified reasoning structures for your site.

Book a Walkthrough
https://app.df-os.com/vish/knowledge-graph-v2#oee
Vish 3D Knowledge Graph Poster Preview

Initialize Interactive 3D Sandbox

Launch the live force-directed 3D knowledge graph to query OEE, downtime events, and node structures directly.

Size: ~2.4MB • GPU Accel recommended
SANDBOX TELEMETRY CONSOLELIVE OVERLAY
System initialized. Awaiting workspace telemetry...
Agent orchestration layer online.
Double click graph nodes to focus camera
Deploy the Stack

Build the Future of AI-Native Manufacturing

Connect your people, machines, and systems into one synchronized operating layer. Establish operational visibility, capture structured data, and run AI decision-support.